Our Products

Rotary Ampoule/Vial Washing Machine

Salient Features:

• Six Cleaning Stations for optimize utilization of utilities
• All parts which come in contact with Washing media are made of SS316L and external contact surface for Ampoule/Vial are made of SS 304,Hard chrome plated and also of High Dencity Food grade Polymer.
• Short setup time,fast and simple size change ensures versatility of use for different Vial/Ampoule.
• Optimum accessbility of all areas requiring reguar operating ,service or mantainence work.
• All electroniclly controlled features of machine an be equiped through PLC with operational data logging system for the documentation of all data relevent to the production.
• Siliconization of Vial(Optional).
• Range of Product Washing 1ml to 20ml Ampoules/2ml to 250ml Vials.
• Machine is suitable as a standalone & for integration in to production Line.
• DQ,IQ and OQ Documents for Machine.

Hot Air Sterilizing and Depyrogenation Tunnel

Salient Features:

• The “Hot Air Laminar Flow Principle”ensure gentle sterilization with minimum of space and constant temprature of the Ampoule/Vial,perfect serilization,short sterilizing time and high capacity.
• Smooth breakage free Transportation is provided by means of the transport control which is regulated by the output of the preceding machine and the intake of the following machine.
• Circulate airflow is constantly kept free of particles by means of High-efficiency Particulate Air (Hepa) filter.
• Sterilizing conditions are documented and are reproduceble,Temprature is monitered and controlled electronically through PLC.
• Multiple layer insulation of the tunnel preventheat loss,keeping energy consumption low.
• The belt speed and temprature can be programmed precisely and can therefore be optimized tosuit any kind of Ampoule/Vial.
• The machine is simple to operate from the central operating panel.All data relevant to production can becalled up on the display.
• Range of product Sterilizing:1ml to 250ml Ampoules/2ml to 250ml Vials.
• Machine is suitable as stand alone & for integration in toa production line.
• DQ,IQ and OQ Documents for Machine.

Rotary Liquid Vial Filling and Rubber Stoppering Machine

Salient Features:

• All Parts are made of Non-Corrosive Materials such as Stainless Steel and High Grade Polymers, allowing through easy cleaning and care.
• All parts which come in contact with Product media are made up of SS304,Hard chrome plated and also of High density food grade polymer.
• The Dosing section is equipped with Valve less piston pumps.these high quality precision pumps comprising only of Three parts.
• Vial registration by Photo-sensors for controlling of work No Vial No Filling & No Vial No Stoppering through PLC interlock.
• All Parts in contact with the products are simple to remove,install clean and sterilize.
• The Rubber stopper insertion system is particularly low in particle generation.
• Short set up time,Fast and simple size change ensures versatility of use for different products and vial.
• A Programmable Logic controller (PLC) monitor and controls all machine function on the Principal of “Quality before Quantity”.
• Range of Product filling: 2ml to 250ml.
• Machine is suitable as standalone & for integration into aProduction Line.
• Auto rejection system for improper & non rubber stoppering(Optional).
• DQ,IQ and OQ Documents for Machine.

Rotary Vial Aluminium Cap ealing Machine

Salient Features:

• All Parts,which come in contact with Aluminium Cap seals,are made of SS316L and external contact surface for Vial are made up of SS304,hard chrome plated and also of High dencity food grade polymers.
• Fast and simple size change,suitable for all types of seals.
• PLC controlled machine.
• Range of Cap ealing “2ml to 250ml”.
• Machine is suitable as stand alone & for Integration in to production line.
• DQ,IQ and OQ docments for Machine .

Steam Sterilizer

Salient Features:

• Sterilizer is Single/double door pass through system. It is mounted on a stainless steel skid and provided with paneling on all sides. The cabinet is provided with two service doors on sides for maintenance and cleaning.
• PLC is programmed for different fix cycles as per user’s requirements. And also a flexible programmable cycle for R&D application.
• The steam sterilizer is designed to perform wide range of test and production program to meet the latest regulatory requirement.
• Working pressure range will be 1.2Kg/cm2 to 2.1Kg/cm2 i.e. 121 to 134 degree C.
• The chamber is fitted with validation and process recording provision.

Application:

• Solid materials.
• Porous materials like garments, fabrics, etc.
• Closures, Vessels, Machine and change parts.
• Empty Glassware, Utensils, Instruments.
• Solutions in glass ampoules, vials & bottles.
• Filters and respective accessories.

Features:

• Chamber with sloping bottom & recessed drain connector for effective condensate removal.
• Three designs of jacket- Straight profile, u-profile and dimple for different applications.
• Machine gasket groove formed on CNC machine for superior gasket performance.
• Double stage vacuum pump with unique water safer arrangement.
• Dynamic steam and vacuum programs for short equilibration time and excellent temperature uniformity.
• Air detector device meets requirements of EN285.
• Comprehensive safety features for operator and product safety.
• Hot air drying in combination with vacuum for best drying results.

Dry Heat Strilizers

Sterilization by dry heat has become increasingly popular worldwide due to two reasons first the need to sterilize small objects, particularly ampoules, syringes and secondly for de-pyrogenation of manufacturing apparatus which is not possible in a steam sterilizer. Another advantage of this method of sterilization is that objects which are damaged by water or steam e.g. powder or ointment can be sterilized provided the heat penetrates to all parts of the substance.

Applictions:

• Empty glassware (e.g. Vials, Ampoules and bottles).
• Containers and metallic components.
• Thermo stable basic pharmaceutical products and chemical compounds.
• Non-aqueous liquid material (e.g. Oils, glycerin, etc.).
• Metal trays.

Features:

• cGMP compliant easy to clean with smooth surface and rounded corners.
• Special gasket system to avoid any air release or cross contamination between the chamber and the external environment.
• Expansion compensation structure which prevents thermal vibration.
• Contamination seals to prevent air transfer when the sterilizer has been installed between two areas of different contamination levels.
• Incolloy sheathed heating elements for reduced particle generation and longer life.
• Fresh air controlled cooling cycle.
• Monitoring ports for testing fresh air, exhaust and recirculating HEPA filters.
• Automatic self-regulating pressure balancing.

HOT WATER SHOWER SPRAY STERILIZER

The principle that terminal sterilization provides a higher degree of sterility assurance than aseptic processing is well understood and leads regulatory agencies around the world to require that if the product can be terminally sterilized it must be. The technology of hot water sterilization with counter pressure has been developed specifically for the terminal treatment of solutions in sealed containers.

Applictions:

• Ampoules, Blow Fill Seal containers, Vials.
• Closures, Vessels, Machine and change parts.
• Polypropylene bottles.
• Glass Bottles, Soft bags.

Features:

• Rectangular or circular cross-sections depending on your process application.
• High flow, low-pressure stainless steel centrifugal pumps for fast heat transfer and short heating & cooling times.
• Water sprinkling manifold for uniform distribution of circulating water.
• Accurate & versatile air compensation system for even the most delicate containers.
• Flexible design loading carts for ergonomic handling, space utilization and temperature uniformity.
• Automatic loading and unloading systems for fast and safe handling.

WFI STILL

All pharmaceutical production processes require a stable & consistent supply of quality controlled water for applications ranging from non-critical processes to product formulation. The most important equipment in any pharmaceutical plant manufacturing injectable solutions is the WFI Still. Our WFI Still produces distillate that meets the current U.S and European pharmacopeia for Water for Injection guidelines systems equipped with a range of features to ensure that your installation and qualification is quick & trouble-tree and that your WFI production remains efficient and reliable.

Features:

• Low vapour velocity ensures less carryover of impurities.
• Triple punch pyrogen entrainment system ensures highest purity.
• Unique heat exchanger design ensures minimal stress and hence longer life.
• Automatic feed water control prevents column flooding.
• Conductivity monitoring and control for feed water and WFI.
• All elastomers in contact with feed water and product are provided with USP class vi certification.
• Online temperature monitoring for WFI.
• Utility monitoring for easy diagnostics.

Pure Steam Genarator

The sterilization process at a pharmaceutical industry requires high quality pure steam with accurate pressure control and fast response times. Pure Steam Generator is capable of producing pyrogen-free sterile pure steam that when condensed meets all USP requirements for use in steam sterilizers, critical area humidification and routine SIP.

Features:

• Complies with all requirements of EN285 for sterilization application.
• Double tube sheet construction heat exchangers for maximum security.
• Multi-direction baffles and cyclone separator for effective pyrogen entrainment.
• Degassing system for removal of dissolved gases from generated pure steam.
• Conductivity sensor for monitoring conductivity of in-feed water & condensate of generated pure steam.
• Sampling condenser with sampling device to check quality of generated Pure Steam.
• Steam testing port to check quality of generated pure steam.
• Electro-polished surfaces with finish better than 0.3 micron for superior hygiene.
• Sanitary tubes and fittings with dead ( 1.5 D slope) 2% for maximum drain ability.
• Flow transmitter on feed water line to monitor quantum of generated Pure Steam (optional)

Multicolumn distillation plant

The WFI Still work on the distillation principle. The first column is heated by the external Plant steam. The generated vapor by the feed water rises up the column where it is subjected to the entrainment separation system. Multidirectional baffles deliver the first punch. The steam generated from the first column is made to pass a torturous path through multidirectional baffles. Here the pyrogen particles and droplets separate and are guided to the end of the column.

A centrifugal type cyclone separator high up in the column delivers the second punch. Here the vapor is guided through a narrow circular channel where it begins to rotate. The vapor flow subjects the pyrogenic impurities and droplets to a high centrifugal force thereby dislodging them from the vapor steam. The distillation units are connected in series into a multiple effect system and external energy is required only at the first column. The steam generated in each column is supplied to the subsequent column.

The generated steam vapor of the last column and the almost condensed steam distillate (2nd column onward) is led to the over head cooling heat exchanger, where it is cooled by the cooling water & incoming feed water to generate WFI.

Features:

• Multi-Column Distillation Plants (MCDP) are designed to produce pyrogen/endotoxin free water conforming to IP/BP/EP/USP standard.
• These individual columns are designed , constructed and tested per the American Society of Mechanical Engineers (ASME, Section VIII, Division 1- Unfired Pressure Vessels) since they operate at pressures as high as 6 to 10 bar.
• All Evaporator (columns) sheets and tubes as well as all surfaces in contact with Pure Steam or distillate are constructed of 316L stainless steel with inside electropolish and Teflon gaskets.
• All tubes joints are Orbital welded and qualified with videoscopy.
• Full-Automatic PLC based Control Panel System with auto sanitization and printing facility.
• First column equipped with Double tube sheet as a provision to avoid boiler steam mixing with Purified water.
• WFI-Combo design optimizes the Control Panel by combining the panel for WFI Generation and Distribution system.
• Plants are available from 50 Liters/hour to 10000 Liters/hour.
• Complete documentation to meet and exceed international audit requirements.

Purified Water And WFI Storage Tank

After the purification of PW or HPW, engineering of the customer-specific storage and distribution system takes place, so product water can be delivered to each point of use in the sterile distribution system without recontamination. Here to we consider the customer's specific conditions and produce an individually engineered design.

Features:

• 316L SS storage tank for PW and HPW.
• Internally electropolised.
• Externally mirror / matt finish.
• Jacketed hydrophobic 0.2 micron Vent Filter.
• Level transmitters, Compound Pressure gauge.
• Pressure release valve, Spray ball.
• STEAMtrap assembly, Inlet STEAM control valve

Walk-in Stability Chamber

Product Highlights:

• Stainless steel–Jindal, India
• Touch Screen Display (HMI)—Beiger, Sweden
• Program Logic Control (PLC)—Mitsubishi, Japan
• Temperature Sensor—IST, Switzerland
• Humidity Sensor—Humirel, France

Salient Features:

• LAN Connectivity
• Ethernet Communication (No Data Loss)
• SQL Non Editable Database
• Compliant to 21CFR Part 11 Regulatory Frame Work
• Efficient and Convenient Data Management Solution
• Automatic Data Back-up
• SMS Alert, MKT, Audit Trial, Alarm Log
• Attractive HMI sporting a 7” colour display
• Password Protection, Audit Trail, Alarm Login HMI at source
• Fail Safe Standby Systems

Key Specifications:

• Meets conditions as per ICH guidelines
• Temperature Range: 10.0°C to 60.0°C
• Temperature Accuracy: ±1°C
• Temperature Uniformity: ± 2°C
• Humidity Range: 20% to 90% RH
• Humidity Accuracy: ±2% RH
• Humidity Uniformity -: ±5% RH

Walk-in Cold Room

Product Highlights:

• • Stainless steel–Jindal, India
• • Touch Screen Display (HMI)—Beiger, Sweden
• • Program Logic Control (PLC)—Mitsubishi, Japan
• • Temperature Sensor—IST, Switzerland

Salient Features:

• • LAN Connectivity
• • Ethernet Communication (No Data Loss)
• • SQL Non Editable Database
• • Compliant to 21CFR Part 11 Regulatory Framework
• • Efficient and Convenient Data Management Solution
• • Automatic Data Back-up
• • SMS Alert, MKT, Audit Trial, Alarm Log
• • Attractive HMI sporting a 7” colour display
• • Password Protection, Audit Trail, Alarm Login HMI at source
• • Fail Safe Standby Systems

Key Specifications:

• • Temperature range: 2.0°C to 8.0°C (other temperature conditions on request)
• • Temperature Accuracy: ±1°C
• • Temperature Uniformity: ± 2°C

FLAT FORMING, FLAT SEALING MACHINE

SALIENT FEATURES:

• Motion controlled independent servo driven stations
• Capable of running all types of forming materials
• Quick and easy changeovers
• Output up to 450 blisters/min

OPTIONAL FEATURES:

• Batch report and audit trail
• 21 CFR part 11 compatibility
• Multi-color and/or multi-product feed system available.

FEATURES

• Alu/alu forming capability with forming depth correction on the fly
• Continuous monitoring of sealing pressure for consistent blister quality
• Designed to run PVC, PVC/PVdC, PVC/ACLAR, PET and PETG combination films
• All work stations, servo motor driven
• Switch from thermo-forming mode to cold-forming modeby selection on the HMI
• Optional isolation of product fillarea available
• Touch screen for operator interface
• Robust 4-column station design for durability and reliability
• Retractable sealing during machine stop
• Separate reject containers for scrap and misfilled blisters
• Slide-in tooling for quick and easy changeovers
• Can be connected with any new or existing cartoning equipment
• Dedicated feed systems available for any kind and shape of oral solid dose products
• Optimum performance, flexibility and versatility.

TECHNICAL SPECIFICATIONS:

UTILITIES REQUIRMENTS:

It is recommended that the machine is installed in air conditioned premises having room temperature of 22 0c to 26 0c to ensure efficient working” note: specifications are indicative and we reserve the right to modify them without prior notice.

FLAT BED MACHINE

TECHNICAL SPECIFICATIONS:

UTILITIES:

• AIR CONSUMPTION: 400 LPM SUPPLY AT 6 BAR
• COOLING WATER: 300 LITERS/HR AT 140C.(PRODUCT/BASE FILM DEPENDENT)
• POWER: 14 KW PEAK, 9 KW AVG

OPTIONAL FEATURES:

• Pin-hole detection system.
• Non-fill camera system.
• Inkjet printing system.
• Splice detection.

SALIENT FEATURES:

• Motion controlled independent servo driven stations.
• Fully synchronized oscillating feeding system for higher feed efficiency.
• Thermo-forming and cold-forming in the same station interchangeable at the selection of a button.
• User friendly full function MMI with trouble shooting and recipe management.
• Slide in tools for easy and quick change over of tools.
• All machine adjustments in the front of the machine. No need for operator settings behind the machine.
• Edge-to-edge print registration and punching.
• Separate embossing , perforation and punching stations.

SHIPPING DIMENSIONS FOR BASIC MACHINE:

It is recommended that the machine is installed in air conditioned premises having room temperature of 22 0c to 26 0c to ensure efficient working” note: specifications are indicative and we reserve the right to modify them without prior notice.

INTERMITTENT MOTION BOTTLE CARTONING MACHINE

TECHNICAL SPECIFICATIONS:

SHIPPING DIMENSIONS FOR BASIC MACHINE:

It is recommended that the machine is installed in air conditioned premises having room temperature of 22 0c to 26 0c to ensure efficient working” note: specifications are indicative and we reserve the right to modify them without prior notice.

Tube Filling And Sealing Machine PK-120 COMBO

Tube Filling And Sealing Machine PK-60 COMBO

Tube Filling And Sealing Machine PK-60 AL-PL COMBO AUTO

Tube Filling And Sealing Machine PK-30 COMBO

Counting Process Lines

Strip Foil

Plain or printed laminated aluminum foil for strip pack - These soft aluminum foils are suitable for strip packaging of Pharmaceutical products such as tablets, capsules, etc.

They are manufactured in different gauges with most common being 25µ/30µ/40µ for pharmaceutical applications. The foils have LDPE Laminated on one side & other side is printed. Aluminum Strip Foils can be made available in various sizes and specifications as per our customer's requirement.

Blister Foils

Plain or printed aluminum foils for blister packs are used mostly in the pharmaceutical industry to package tablets and capsules in a manner that they remain protected from ambient contamination. These are hard aluminum foils where one side is coated with heat seal lacquer and the other side is unprinted or printed to facilitate pharmaceutical blister packaging. Most common foil thicknesses used in pharmaceutical blister packaging are those of 20µ/25µ/30µ. The heat seal lacquer is a colorless vinyl resin conforming to the applicable international regulations for pharmaceutical applications. This is suitable for heat sealing to PVC/PVDC coated PVC films. The range of this can vary from 4gsm -8gsm depending on the speed, product and packaging.

Aluminium Collapsible Tubes

Aluminum Collapsible tubes find application in the multinational pharmaceutical and cosmetic companies to whom we are major suppliers.

Their applications include:

• Pharmaceutical Industry - Creams, Ointments, Gels
• Adhesive Industry
• Toiletry & Cosmetics - Toothpaste, Shaving Cream, Cosmetics, Hair Color
• Household Items: Creams, Shoe Polish, Mosquito Repellent Creams, etc

Advantages of Aluminum Collapsible Tubes

Aluminum Collapsible Tube Diameters (mm)

Plastic Laminated & Plastic Extruded Tubes

Laminated tubes are used for packaging across the globe in varied sectors such as cosmetics, pharmaceuticals, food and oral hygiene.

We use state of the art Euro machines to manufacture these tubes in line with international standards and specifications

Multilayer Flexible Laminates

Flexible Packaging material consists of a construction of material made from flexible substrates. These rolls are used to pack wide range of food items and consumer goods like detergents, shampoo etc. The packaging consists of one printable material, a barrier material and a sealant layer. The flexible packaging material can be supplied in the Roll form or Pouch form.

Laminated rolls are produced with rotogravure printing as well as clear and smooth lamination that are available in captivating designs and patterns and can also be custom made in various designs, sizes and volumes as per client's specific requirement. These rolls are moisture resistant and resist contamination of products.

Glass Bottles & Vials

Glass Bottles for Pharmaceutical Industry

• Available in amber and flint color
• Most Common Sizes: 10ml, 20ml, 30ml, 60ml, 100ml, 125ml, 200ml
• Most Common Neck sizes: 18mm, 22mm, 25mm, 28mm
• Available in USP Type III

Inject able/Antibiotic Vials for Pharmaceutical Industry

• Available in amber and flint color
• Size: 2ml, 5ml, 10ml, 20ml, 30mm, 50ml, 100ml, 250ml and 500ml
• Neck size: 20mm, 32mm
• Available in USP Type I, Type II and USP Type III
• We have many other customized glass bottle designs for the cosmetic, toiletry and food industry.

Rubber Stoppers

Our Serum Closure Range offers widest variety and blends in RHS (Ready for Sterilization) and RFU (Ready for USE) formats.

Products Registered with Type 3 US DMF (Drug MAster File), USA Products complying to ISO Standards : ISO - 8871, ISO - 8536 - 2, ISO - 8362 -2 and ISO - 8362-5

All Poducts also available as RFS (Ready for Sterilization) and RFU (Ready for use) Available in sizes - 13mm, 20mm, 25mm, 28mm, 32mm

Available in butyl, bromo-butyl, chloro-butyl, silicon, neoprene, nitrile and natural polymers Colors - Grey, Brown, Black, Blue and various other pharma code colors

Flipoff Seals & Tearoff Seals

The flip off seal comprises of aluminium seal and a plastic button attached to it. When the button is opened the aluminium seal crimped to rubber stopper tears leaving the injection area open.

SPECIFICATION:

Size :- 13mm and 20mm

Colour :- Red, Blue, Green, Yellow, Orange

( Colours can be made available as per customer requirement )

USFDA DMF Approved And an ISO 9001 certified manufacturer and exporter of ROPP caps ,Flip off and tear off SEALS for Pharmaceuticals, Beverages and Food Processing Industries.

Ampoules

StandardLine – designed to deliver reliable performance

The StandardLine includes:

• Production in cGMP environment
• Statistical in-process control
• Regulation system for ISO specific stem diameter
• 100 % inspection of key dimensional characteristics
• 100 % camera inspection of break systems (OPC, CBR, SCO)
• Tubular glass
• Filling capacities ranging from 1 to 30 ml
• Pharma glass type I in flint or amber (EP/USP/JP compliant).
• Straight-stem, funnel-type and closed ampoules (ISO types B, C and D...

prefillable syringes

High-quality syringe barrels are produced on fully automated, high-speed precision forming lines. Rigorous product inspection and strict process control is ensured by state-of-the-art camera inspection for both dimensional and cosmetic aspects.

Accessories

• The syringes can be delivered as complete sets, including plunger and plunger rod. we offers a wide range of plungers from the leading manufacturers.
• Plunger
• Plunger rod

Insulin pens

Insulin pens are growing in popularity, and many people with diabetes nowadays use a pen to administer insulin.

The pens allow more simple, accurate, and convenient delivery than using a vial and syringe. Not every person with diabetes will need to take insulin. However, those that do sometimes find that sticking to an insulin schedule can be demanding, disruptive, and draining. Some people prefer insulin pens as a way to make taking insulin less intrusive and inconvenient.

In this article, we look at the types of insulin pen, how to use them, and the benefits and disadvantages of choosing an insulin pen over a vial and syringe.

Types

• Different brands and models of insulin pen are available. Most fall into two distinct categories: disposable and reusable.
• A disposable pen: This contains a prefilled insulin cartridge. Once used, the entire pen unit is thrown away.
• A reusable pen: This contains a replaceable insulin cartridge. Once empty, a person discards the cartridge and installs a new one.
• A person must replace the disposable needle after each injection of insulin. With proper care, reusable insulin pens can last for several years

Insulin Pen

Our disposable insulin pen is a prefilled and disposable, variable dose injection device designed for use with a standard 3ml cartridge, it is used for the injection of Insulin, Human Growth Hormone and other multidose therapies. This disposable insulin pen features an attractive design and high variability for customization and choice of color.

Product Features:

• Compact size for easy handling and portability
• Multiple injections and variable dosage, with easy customization
• High impact strength ABS engineering plastic body to provide years of reliability
• Two years guarantee
• Large and easy-to-read dose indicator
• Wide dose increments from 0.01 ml to 0.6 ml
• Easy and safe dose correction to avoid injection errors and loss of product
• Excellent performance of injection precision ≦ 5%, comply with ISO 11608-1 standard
• Audible and tactile feedback during dosing, dose correction and delivery to maximize patient confidence
• CE Certificate and EN ISO 13485:2016 issued by TUV SÜD
• Most competitive price in the market
• VanSea® Disposable Insulin Pen can be customized with different colors and with specified printing/logo.

Specification:

Reusable Insulin Pen

The VanSea® Reusable Insulin Pen is a reusable, variable dose injection device designed for use with a standard 3ml cartridge, it is used for the injection of Insulin, Human Growth Hormone and other multidose therapies

Product Features

• Compact size for easy handling and portability
• Multiple injections and variable dosage, with easy customization
• High strength brass body, to provide years of reliability
• More than 3000 times multiple injections or two years guarantee
• Large and easy-to-read dose indicator
• Wide dose increments from 0.01 ml to 0.6 ml
• Easy and safe dose correction to avoid injection errors and loss of product
• Excellent performance of injection precision ≦ 5%, comply with ISO 11608-1 standard
• Audible and tactile feedback during dosing, dose correction and delivery to maximize patient confidence
• CE Certificate and EN ISO 13485:2016 issued by TUV SÜD
• Most competitive price in the market
• VanSea® Reusable Insulin Pen can be customized with different colors and with specified printing/logo.

Specification: